Industrial controller: definition and features of paddles

A paddle is an industrial joystick which has a rotational single axis controller with a design offering precise fingertip control in various applications. These industrial controllers operate through a round wheel or knob that rotates within a fixed arc, controlling the movement of the player object or machinery along a single axis. The technical specifications of a paddle joystick include:

  • Operating Angle: Typically ± 30 degrees.
  • Life Cycles: Designed for longevity with up to 10 million cycles.
  • Sealing: Many models are IP67 sealed, ensuring durability and resistance to environmental factors.
portable industrial control panel with joysticks, paddles, and toggles.

Dashboard with multiple paddles and switches.

A paddle is a hall effect controller. Indeed, it has a mechanism which relies on Hall effect technology, which ensures non-contact operation, enhancing their lifespan and reliability. This technology provides a smooth, responsive control experience, essential for applications requiring high precision. In a whole, a paddle uses a non-contacting Hall-effect sensing technology for long-life integrity of the output signal.

What are the main advantages of these single-axis joysticks?

Robustness and durability

One of the primary reasons hall-effect paddle joysticks remain popular is their robustness and durability. Industrial environments demand equipment that can withstand harsh conditions without compromising performance. Paddles, particularly those using Hall effect technology, offer a contactless operation that reduces wear and tear. This results in a significantly longer operational life, often reaching millions of cycles. For example, APEM’s BHN and BL series paddles are industrial controllers designed to endure extreme conditions.

Bulldozer at a construction site on a sunny day.

Reliability and precision

Paddle joysticks are renowned for their reliability and precision. The Hall effect sensors used in these industrial controllers provide accurate, proportional control, which is essential for tasks requiring fine-tuned movements. The BHN series, for instance, combines a non-contact single-axis joystick with a smooth responsiveness, ensuring precise control at the operator’s fingertips.

Close-up of hand operating an industrial joystick.

Compatibility and integration

Another factor contributing to the sustained popularity of Hall effect joysticks with switch functionality is their compatibility and ease of integration into various systems. Non-contacting paddle joysticks are designed to be versatile, fitting seamlessly into different control panels and systems. APEM’s BL series paddles, with their compact design measuring just 48 mm above the panel, are ideal for installations requiring multiple paddles in close proximity.

Construction worker using a belly box on site.

What are the most common applications for a paddle joystick?

Paddles are utilized in various applications requiring precise control, including:

  • Construction Machinery: Ensuring reliable and accurate control of heavy machinery.
  • Agricultural Machinery: Providing precise movements for efficient farming operations.
  • Material Handling: Enhancing the control of equipment used in logistics and storage operations.
  • Scissor Lifts:  providing precise and ergonomic control for the elevation and positioning of scissor lifts, ensuring safe and efficient operation.
  • Drive Control: offering responsive and accurate control over the speed and direction of industrial vehicles or machinery, enhancing overall maneuverability and safety
  • Marine : Providing precise, intuitive control for maneuvering vessels in tight spaces, allowing captains to adjust thrust direction and intensity with fingertip movements for smooth docking and positioning
  • Security : paddle joysticks in remote controllers allow security personnel to navigate and manipulate operating surveillance cameras and robotic security systems with high accuracy from a safe distance.

The versatility, durability, and precision of paddles make them indispensable in these applications.

APEM’s range of industrial paddles

APEM offers a range of paddle controllers:

BL Series: Features a compact design with a 48 mm height above the panel, Hall effect joystick and switch functions, and IP67 sealing. Ideal for vehicle armrests and remote controls in various agricultural applications​​.

BHN Series: The latest generation in high-precision controllers, the BHN series combines non-contact single-axis joysticks with smooth responsiveness. These paddles are ergonomically styled, available in multiple colors, and feature IP67 sealing for robust performance​​.

BF BD Series: This series includes the latest generation of high-precision contactless controls, combining a single-axis joystick and switch. The BF paddles offer analog, switched, or custom PWM output options, designed for robustness and high performance in demanding applications​​ such as construction machinery.

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