Mini toggle switches – 5000 series: what are the key features?

This APEM mini switch with a 6.35 mm diameter represents the pinnacle of engineering for compact switching solutions, offering the widest range of models and options available. Let’s explore the key features of this switch and the benefits it brings to your operations.

  • Wide range of actuators

The 5000 series is equipped with a versatile selection of actuator designs: from traditional toggles to paddle and locking levers. Each actuator is available in various lengths to fit different design requirements.

A wide selection of 5000 series actuators
A wide selection of 5000 series actuators
A wide selection of 5000 series actuators

  • Multiple switch functions

Toggle switches offer seven distinct functional modes, including maintained (fixed position) and momentary toggle switch (spring-return).

  • Numerous accessories available

APEM provides a wide range of accessories, including splash-proof boots, hardware, etc. to further protect the switches from environmental damage.

  • Diverse contact material options

APEM’s switches offer a wide range of contact materials, suited for various electrical applications from low-power dry circuits to high-inrush current capacities, handling up to 6A at 125VAC or 120A for 2 milliseconds

  • Pole configurations

The mini toggle switches are available in 1 to 4 pole configurations, providing enhanced circuit control flexibility. Multiple pole options allow for more complex switching operations within a single device.

Selection of different pole configurations
Selection of different pole configurations
Selection of different pole configurations
Selection of different pole configurations

  • Terminal types

APEM’s range of 12 terminal types supports various mounting configurations, including printed circuit board (PCB) mount, quick-connect, and wire-wrap options. With such a variety of terminal options, these switches offer exceptional installation flexibility, making them compatible with diverse system designs.APEM’s range of 12 terminal types supports various mounting configurations, including printed circuit board (PCB) mount, quick-connect, and wire-wrap options. With such a variety of terminal options, these switches offer exceptional installation flexibility, making them compatible with diverse system designs.

Selection of terminal types
Selection of terminal types
Selection of terminal types
Selection of terminal types

  • Finish and sealing

The 5000 series tiny switch offers three finishes, including a specialized military-grade black finish, and four sealing options to protect the switch’s terminal or front panel. These features ensure the switches are durable and resilient in harsh conditions, whether exposed to dust, moisture, or other contaminants. The military-grade finish enhances durability for defense or rugged industrial applications, while the sealing options guarantee long-lasting performance in environments with extreme conditions.

APEM’s engineers can help you to create your own custom miniature toggle switches to cater to your unique operational needs. This includes customization in terms of size, functionality, contact materials, actuator styles, and additional protection features. Whether it’s a unique application or an industry-specific demand, APEM’s experts ensure that you receive a high-quality switch that matches your precise needs.

The importance of product quality and certifications

APEM’s 5000 series holds certifications from several organizations, including UL (Underwriters Laboratories), CSA (Canadian Standards Association), VDE (Verband Deutscher Elektrotechniker), and CECC (European Components Committee for Certification). These certifications confirm that the switches comply with stringent safety and performance standards, ensuring reliability and suitability for various industrial applications.

For more information about these certifications and their significance, you can visit APEM’s official website or check certification standard details.

APEM’S EXPERTISE

Picture of our expert

At APEM, product quality is managed through a rigorous quality management system that aligns with the highest industry standards. The organization focuses on key aspects such as strict compliance with all applicable chemical substances regulations with  testing and evaluation of products, ensuring that they meet safety and performance criteria. We strive for continuous improvement, regularly reviewing processes and taking into account feedback to improve product quality. It also adheres to a global QHSE (quality, health, safety and environment) policy.”

Cyril Demoulin,
QHSE Manager

Why choose the 5000 series mini switch?

The 5000 series mini switches from APEM stand out for several compelling reasons, making them an excellent choice for a variety of applications.

Icone to illustrate the broad product line
Icone to illustrate robustness
Icone to illustrate customization

Broad product line: The 5000 series offers an extensive range of options, including different actuator types, contact materials, and terminal configurations. This diversity allows engineers to select the perfect switch tailored to their specific needs, enhancing compatibility with various systems.

Robustness: Designed for durability, these HMIs are built to withstand harsh environments and rigorous use. They feature high-torque bushings that prevent rotation during installation and an anti-jamming design that protects internal contacts from damage. These attributes ensure reliability in demanding applications, reducing the risk of failure.

Customization: APEM understands that one size does not fit all, which is why the 5000 series can be customized beyond the standard catalog offerings. Whether it’s altering the switch size, actuator style, or other specifications, APEM’s customization options allow businesses to meet their unique operational requirements effectively.

Main applications of 5000 series: precision in every field

APEM’s mini toggle switches are trusted across a broad range of industries, providing compact and reliable control solutions for critical applications:

Medical devices: Compact toggle switches are essential components in equipment like defibrillators, electric wheelchairs, and patient lifts, facilitating safe and accurate operation. Their compact dimensions and sturdy construction are crucial for ensuring dependable performance in life-support applications

Equipped surgical operating room 1

A person using a flight simulator with VR goggles

Agricultural machinery: These switches are integral to equipment like sprayers and various farm machines, offering effective control over complex hydraulic systems. This capability ensures accuracy and dependability during agricultural operations.

Simulators: In training environments such as flight or military simulators, toggles offer realistic and responsive control, mimicking real-world conditions for critical training scenarios.

A person using a flight simulator with VR goggles

A military person using a radio command 1

Defense and military communications: Compact toggle switches are commonly used in military headsets and communication devices, where their durability, swift activation, and reliability in extreme conditions are essential for operational success.

Industrial automation: They control motor units, wireless remote systems, and other key functions in automated environments, ensuring efficient and seamless operation in factories and production lines.

A production line of bottles

These applications demonstrate the adaptability and reliability of APEM’s mini toggle switches, proving their value in industries where precision and robustness are vital.

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